A pneumatic audit is a comprehensive examination of the compressed air supply system at a customer’s enterprise. The audit of pneumatic systems is carried out in order to build an optimal system for providing production with compressed air, as well as to identify ways to quickly and efficiently reduce energy costs, which is extremely important in today’s realities of Kyiv, Ukraine.
The result of the pneumatic audit is solutions and recommendations that help to achieve savings in compressed air production, increase the productivity of the pneumatic system, reduce capital and operating costs, and ensure the reliability of all elements of the enterprise’s pneumatic system.
You can find out how much it costs and order a pneumatic audit service from Dalgakiran. Here you will receive professional advice on choosing high-quality and efficient equipment at a favorable price.
Features of measuring the parameters of the production pneumatic network
The main parameters of pneumatic devices are conditional passage, pressure range, flow characteristics, output parameters, leakage, response time, permissible frequency of actuation, size and weight.
The nominal bore characterizes the internal flow path of a pneumatic device. Pneumatic actuators most often use devices with nominal bore sizes from 2.5 to 40 mm. The numerical series is as follows: 2.5; 3; 4; 5; 6; 8; 10; 12; 16; 20; 25; 32; 40 mm. For basic models, a conditional passage is usually selected from a limited range: 2.5; 4; 6; 10; 16; 25; 40 mm.
The pressure range is defined by minimum and nominal (maximum) values. The nominal pressure is the maximum gauge pressure at which the equipment must operate during the specified service life while maintaining parameters within the established standards.
The flow characteristic of a flow-through pneumatic device determines the amount (mass or volume) of air that passes through it per unit of time, depending on the value and ratio of pressure at the inlet and outlet of the device.
Output parameters determine the state of the output signal depending on the state of the inputs, changes in supply pressure, settings, etc.
The response time of pneumatic devices is usually understood as the time interval from the moment the controlling action is applied (for example, the start of pressure growth in the control chamber) until the working body is completely switched or until the set pressure is reached in a certain volume connected to the pneumatic device output.
The frequency of switching on is usually related to the response time (depending on the same factors) and can reach 40 Hz.
Dimensions and weight are among the most common quality indicators for most pneumatic devices. In practice, it is often not their absolute values that are evaluated, but specific indicators, which are the ratio of the volume (mass) of the device to the main parameter (flow characteristic, developing force, etc.).
Stages of compressed air audit
The stages of a compressed air audit include the following points:
Preliminary analysis – a review of the existing pneumatic system of the enterprise: identification of the types of compressed air consumers, consumption, pressure, air quality requirements.
Metering compressed air consumption by consumers – recording compressed air consumption at various points in the system to analyze the pneumatic system in more depth and identify problems.
Analysis of the measurement results – identification of problem areas and solutions to eliminate them, determination of the optimal air supply option.
Selection of equipment – selection of the number, capacity, relative location and mode of operation of compressed air sources based on the results of the analysis. The most efficient air supply scheme is proposed, which allows for significant savings in energy resources, operating and maintenance costs with optimal capital investments.
Space-planning solution for a compressed air production and treatment line and ventilation systems for compressor rooms.
Detailed final technical and economic analysis – allows you to estimate the price and scope of modernization or reconstruction of the enterprise’s pneumatic system based on objective technical and economic indicators of the supplied equipment.
How to place an order with Dalgakiran?
Ordering a pneumatic audit from Dalgakiran is reliable, profitable, and convenient. Here you will find high-quality equipment with delivery and services at a favorable price. How much do our services cost? Prices depend on the scope of work and the type of equipment. Read the reviews of our company from customers from Kyiv and other cities of Ukraine and contact our operators for more information.
0800 30 13 77
0800 30 13 77
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